Superior Seals, Exceptional Service

3-8186

Robotically Dispensed Gasket Materials

Product
Technology
Duro
Mix Ratio
Description
OEM Specs
3-8186
DFG
40
1:1
2pt, heat cure, thixotropic, 14 PCF density Chrysler MS AY570, Ford WSS-M4G356-A2, SAE J18 Grade 2D1

 


Dow Corning® 3-8186 Thixotropic Foam
Dow Corning® 3-8186 Thixotropic Foam is a two-part, medium-density, reduced flow, liquid silicone product supplied as Part A and Part B. When mixed 1:1 by weight, it will expand and cure to form an elastomeric foam with moderate heat (≥ 75°C /167°F) in approximately 10 minutes.

Type
Two-part silicone foam

Physical Form
– As Supplied Liquid
– As Cured Elastomeric foam

Special Properties
Reduced flow; low sealing force

Primary Uses
Dispensed-in-place gasketing applications

TYPICAL APPLICATIONS
Dow Corning 3-8186 Thixotropic Foam is designed to form dispensed-in-place compression gaskets in applications that require low sealing force. Uses include sealing automotive components and lighting.

LIMITATIONS

Not intended for medical use. Do not use for applications where the product will be in constant contact with engine oils, gasoline, synthetic fuels, or solvents. Mixing Part A and Part B at a ratio other than 1:1 may lead to poor seal performance.

TYPICAL PROPERTIES

1 At 23°C (73°F) and 50% relative humidity.
2 CTMs (Corporate Test Methods) correspond to standard ASTM tests in most instances. Copies of CTMs are
available upon request.
3 After curing 10 minutes at 75°C (167°F) and equilibration for 24 hours at 23°C (73°F) and 50% relative humidity.


HOW TO USE
Substrate Preparation
This product bonds better to some
substrates than others. For instance,
metals typically are easier to adhere
to when the foam is cured at elevated
temperatures (120° to 150°C/248° to
302°F).

Regardless of the substrate, it must be
clean for best adhesion, with no dirt,
oils, release agents, dust, or shavings.
Wash the substrate, if necessary.
However, certain cleaning solutions
may leave a residue that can actually
hamper adhesion.

Some substrates—even when properly
washed—require additional treatment,
including plasma, corona, or flame
treatment; chemical priming; or, in
some cases, both, to achieve good
adhesion. Contact your Dow Corning
representative for more information
if your application requires surface
treatment


Metering/Mixing

Dow Corning 3-8186 Thixotropic Foam
should be metered using a positive
displacement device, such as a gear
pump, and mixed using static mixing.
For information on suitable metering
and mixing equipment, contact
Dow Corning.

Dispensing
Dow Corning 3-8186 Thixotropic Foam
should be dispensed using a suitable
robot, XYZ table, or other motion
device to obtain a uniform bead.
The gasket bead size to be specified
is a function of the anticipated gap
size for the part and the flange width.
Consult your Dow Corning representative
for design recommendations.

Working Time
Dow Corning 3-8186 Thixotropic
Foam has a working time of about one
minute at 23°C (73°F) and 50 percent
relative humidity. Higher temperatures
will reduce working time.

Cure Inhibition
Certain materials, chemicals, curing
agents, and plasticizers can inhibit
the cure of Dow Corning 3-8186
Thixotropic Foam. The most notable
are organo-tin and other organometallic
compounds; silicone rubber
containing an organo-tin catalyst;
sulfur, polysulfides, polysulfones, and
other sulfur-containing materials; and
unsaturated hydrocarbon plasticizers.
Many lubricating oils contain sulfur.

If a substrate is questionable with
respect to causing inhibition of cure,
it is recommended that a small scale
compatibility test be run to ascertain
suitability. The presence of liquid,
uncured product at the interface
between the substrate and foam
bead indicates inhibition of cure and
incompatibility.

Handling Precautions
Immediately upon mixing Parts A and
B of Dow Corning 3-8186 Thixotropic
Foam, a chemical reaction takes place
that results in the evolution of flammable
hydrogen gas. Appropriate caution
should be exercised. Adequate ventilation
should be provided to prevent
localized build-up of hydrogen gas.
SHIPPING LIMITATIONS
Dow Corning 3-8186 Thixotropic Foam,
Part B, is a combustible liquid.

STORAGE AND SHELF LIFE
When stored at or below 32°C (90°F),
Dow Corning 3-8186 Thixotropic Foam
has a shelf life of 8 months from the
date of manufacture. Store material in
the original containers. Keep the containers
tightly sealed when not in use.

PACKAGING
Dow Corning 3-8186 Thixotropic Foam,
Parts A and B, is available in 5-gal
(8.9-L) pail kits with 40 pounds
(18.1 kg) of material per pail and 55-
gal (208-L) drum kits with 400 pounds
(181 kg) of material per drum.

PATENT POSITION
A method of preparing a foam by mixing
Part A and Part B of Dow Corning
3-8186 Thixotropic Foam is claimed
in Dow Corning’s U.S. Patents
Nos. 4,322,518 and 5,414,023.
Dow Corning intends to enforce
these patents, but will offer licenses
thereunder. If a license is needed,
Dow Corning will ship the products in
containers which bear a label license
and the invoice will include a statement
of the royalty due.
Alternatively, upon written request,
Dow Corning will offer a license agreement
at a comparable royalty rate
under which the licensee may handle
its own accounting of royalties due,
regardless of the source of materials.
SAFE HANDLING INFORMATION
PRODUCT SAFETY INFORMATION
REQUIRED FOR SAFE USE IS NOT
INCLUDED. BEFORE HANDLING,
READ PRODUCT AND MATERIAL
SAFETY DATA SHEETS AND CONTAINER
LABELS FOR SAFE USE,
PHYSICAL AND HEALTH HAZARD
INFORMATION. THE MATERIAL
SAFETY DATA SHEET IS AVAILABLE
FROM YOUR DOW CORNING REPRESENTATIVE,
OR DISTRIBUTOR,
OR BY WRITING TO DOW CORNING
CUSTOMER SERVICE, OR BY CALLING
1-517-496-6000 begin_of_the_skype_highlighting              1-517-496-6000      end_of_the_skype_highlighting.
LIMITED WARRANTY—
PLEASE READ CAREFULLY

Dow Corning believes that the
information in this publication is an
accurate description of the typical
characteristics and/or uses of the
product or products, but it is your
responsibility to thoroughly test the
product in your specific application
to determine its performance, efficacy
and safety. Suggestions of uses should
not be taken as inducements to
infringe any particular patent.
Unless Dow Corning provides you with
a specific written warranty of fitness
for a particular use, Dow Corning’s
sole warranty is that the product or
products will meet Dow Corning’s
then current sales specifications.
DOW CORNING SPECIFICALLY
DISCLAIMS ANY OTHER EXPRESS
OR IMPLIED WARRANTY, INCLUDING
THE WARRANTIES OF MERCHANTABILITY
AND OF FITNESS
FOR USE.
Your exclusive remedy and
Dow Corning’s sole liability for breach
of warranty is limited to refund of the
purchase price or replacement of any
product shown to be other than as
warranted, and Dow Corning expressly
disclaims any liability for incidental or
consequential damages.

Site Information

Sealing Devices Inc.
4400 Walden Ave. Lancaster, NY 14086
Tel: 716.684.7600
Fax: 716.684.0760
E-mail: seals@sealingdevices.com

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